


DOYPACKER Entry Level Premade Mini Doypack Pouch Packaging Machines
The DOYPACKER Entry Level Premade Mini Doypack Pouch Packaging Machines fill and seal pre-made pouches in one automatic process and a cost-effective solution to get away from costly and labor-intensive manual bagging to the world of affordable and reliable automation technology. LENIS offers cost-effective DOYPACKER packaging systems for pre-made pouch packing of grains, powders, and liquid products. This machine is of a small footprint based on a space-saving design concept that can be interfaced with different kinds of fillers. Specially designed and developed for packaging food products, such as nuts, candies, cereal mix, condiments, coffee powder, paste, liquids, cheese, etc.
With a unique combination of pneumatic and vacuum actuators, this machine individually collects each pouch. The pouches are then rotated to the fill area where the bag is opened and placed in a filling position. It has an optional zipper opening mechanism for pre-made bags with zippers. After opening, the product enters the chute where the bag is being opened below. The machine sensor then detects the bag and upon successful bag detection in place, the chute opens its gate and enters the bag. Then, the product is immediately dispensed without spillage and protecting bag contamination. The bag sealing action then takes place and the sealed bag is released onto the takeaway or delivery conveyor.
The machine consists of multiple bag detection proximity switches at various points in the cycle to ensure correct bag placement and bag opening. The machine is intelligent enough to detect a rejected damaged bag and is ejected from the machine and the packaging process continues without interruption. The rejected bag can be reused if found good and re-usable by an operator. The heart of the machine control system is a Mitsubishi Programmable Logic Controller (PLC) system to control it and also for coordinating the integration of all high-quality packaging components with accurate results.
Bag Types
These machines can work with pre-made bags of the following types:
- Standup pouches or Doypack pouches with or without zippers
- 3-side sealed flat pouches with or without zippers
- 4-side sealed flat pouches with or without zippers
Filler Options
- Auger Filler (for powder products)
- Volumetric Cup Filler (for grains)
- Multi-head Weigher (for grains and granular items like chips, candies, etc.)
- Piston Pump Filler (for liquid products)
- Tablet Counting Filler (for tablets)
- Vibrating Fillers (for block items, nails, screws, etc.)
Machine Options
- Bag tapper
- Hopper shaker
- No drip tray
- Vacuum suction function
- Gas flush functions
- Date code printer, etc. are among many options available
Optional Related Equipment
- Screw elevator/conveyor for automatic continuous feeding of powder products
- Z-bucket elevator for automatic continuous feeding of granular products
- Agitator/mixer for liquid or paste products
- Product counter and stacking belt conveyor
- Extra filler equipment for different powder, granular, liquid, or part type products packaging in a single machine. The choices are: volumetric cup filler, 2-head/4-head linear weigher, piston pump filler, auger filler, tablet counting filler, and vibrating filler
- Air compressor
- Possibility of machine integration with ERP system. (SAP, Microsoft Dynamics, and other ERP software)
- SCADA integration
- Complete production line including Metal Detector, Boxing Machines, Wrapping Machines, etc.
Standards
- In accordance with CE Standards
- Optional accordance with OSHA accredited NRTL Certification for USA and CSA for Canada
Parameters | DOYPACKER-1 | DOYPACKER-2 | DOYPACKER-3 |
---|---|---|---|
Bag Width | 70-280mm | 70-280mm | 70-330mm |
Bag Length | 80-320mm | 80-440mm | 80-440mm |
Packing Speed | 6-16 bags/min | 6-16 bags/min | 6-16 bags/min |
Bag Type | Premade stand-up bag, pillow bag, 4-side seal bag | Premade stand-up bag, pillow bag, 4-side seal bag | Premade stand-up bag, pillow bag, 4-side seal bag |
Air Consumption | 7.0 CFM, 80 psi | 7.0 CFM, 80 psi | 7.0 CFM, 80 psi |
Power Supply | 110V ~ 415V, 50/60Hz | 110V ~ 415V, 50/60Hz | 110V ~ 415V, 50/60Hz |