Horizontal Form Fill & Seal (HFFS) Stand-Up Pouch (Doypack) Packing Machine – LENIS

horizontal-ffs-pouch-packaging-machine

Horizontal Form Fill & Seal Packing Machine Video

LENIS LMDS, LMDSZ & LMDSC Series
Horizontal Form Fill & Seal Bagging Machines

These high-performance Horizontal Form Fill & Seal (HFFS) bagging machines make, fill, and seal pouches in one automatic process.

Bag Types

The servo-driven HFSS machines can produce standup pouches, spout pouches, 3 side seal pouches and 4 sided seal pouches with zipper closures.

Fully Automatic Bag Forming 

These high-performance machines eliminate the need for pre-made bags by using laminated roll stock film to create a large variety of pouch styles and reduce material cost dramatically. As opposed to purchasing pre-made pouches, cost savings of up to 30% may be incurred by producing a finished product in these machines.

Filler Options

  1. Auger Filler (for powder products)
  2. Volumetric Cup Filler (for grains)
  3. Multi-head Weigher (for grains and granular items like chips, candies, etc.)
  4. Piston Pump (for liquid products)
  5. Tablet Counting Filler (for tablets)
  6. Vibrating Fillers (for block items, nails, screws, etc.)

Machine Options

Hole punch, gas flush, middle capping device, shaped bag molding device, stand-up pouch former, tare notch, zipper application device, vacuum station, etc. are among many options available.

Build Material Options

  • SS304 stainless steel based product contact parts for general food/cosmetics/pharmaceutical industries
  • SS316 corrosion-resistant stainless steel based product contact parts for highly corrosive products like salt, chemicals, etc.

Optional Equipment

  1. Possibility of machine integration with ERP system. (SAP, Microsoft Dynamics, and other ERP software)
  2. SCADA integration
  3. Screw elevator/conveyor for automatic continuous feeding of powder products
  4. Z-bucket elevator for automatic continuous feeding of granular products
  5. Agitator/mixer for liquid or paste products
  6. Product counter and stacking belt conveyor
  7. Extra filler equipment for different powder, granular, liquid or part type products packaging in a single machine. The choices are: volumetric cup filler, multi-head weigher, piston pump filler, auger filler, tablet counting filler, and vibrating filler
  8. Air compressor
  9. Complete production line including Metal Detector, Boxing Machines, Wrapping Machines etc.

Suitable Products for Packaging

Granular Products:

Fruit & nut trail mixes, sunflower seeds, hazelnut, peanut, almond, walnut, pine nuts, beans, rice, lentil, chickpeas,  herbs, noodle, pasta, couscous, corn seeds, rolls, fresh/dried/frozen fruits and vegetables, salt, sugar, coffee beans, grains, cereals, nuts, chocolate beans, cereal, tea, washing powder (granular), detergent, desiccants, dried fish, sprat, frozen fishes, croutons, fertilisers , chewing gum, beads, wine gums, peppercorn, popcorn, animal feed, cat food, dog food etc.

Powder Products:

Turmeric, chilly powder, spice powder, flour-like powders: wheat, maida, besan powder, skimmed milk powder, tooth powder, herbal powder, talcum powder, pigment powder, glucose powder, powder chemicals, pharmaceutical, pesticides, insecticides powder, etc.

Liquid Products:

Water, juice, milk, ketchup, sauce, salsa, spice paste and semi-solids like automobile & industrial greases, garlic paste, tamarind paste, ointments, etc.

Machine Models & Details

 

Technical Specifications
Details
Bag Types & Shapes
Packaging Steps
Types of Fillers
Technical Specifications

LMD-180 Series for Small Bags
LMD-240 Series for Large Bags
LMDD-280 Series (High Speed Duplex Models)
LMD-180 Series for Small Bags

LENIS LMD-180 Series High Performance Horizontal Form Fill & Seal HFFS Machines
Parameter GroupParametersLMDS-180LMDSZ-180LMDSC-180
Packaging ParametersPouch TypeDoy Pack, Flat PouchDoy Pack, Flat Pouch with Zipper Pouch with Spout
Packaging ParametersPacking MaterialLaminated FilmLaminated FilmLaminated Film
Packaging ParametersMin Pouch Size90 mm x 110 mm90 mm x 110 mm90 mm x 110 mm
Packaging ParametersMax Pouch Size180 mm x 250 mm 180 mm x 250 mm 180 mm x 250 mm
Packaging ParametersMax Volume1000 ml1000 ml1000 ml
Packaging ParametersMax Packing Speed40 ~ 60 bags/min40 ~ 60 bags/min40 ~ 60 bags/min
Packaging ParametersNumber of Filling Stations222
Machine FunctionStandardDate Printing, Output ConveyorDate Printing, Output ConveyorDate Printing, Output Conveyor
Machine FunctionOptionalNo-bag-no-fill, Ascetic Packing, Anti-static, CIP, Anti-Drooping FillingNo-bag-no-fill, Ascetic Packing, Anti-static, CIP, Anti-Drooping FillingNo-bag-no-fill, Ascetic Packing, Anti-static, CIP, Anti-Drooping Filling
Working ConditionsPower Consumption8 kW9 kW9 kW
Working ConditionsAir Consumption300 NL/min300 NL/min300 NL/min
Working ConditionsAmbient Temperature-10C ~ 55 C -10C ~ 55 C -10C ~ 55 C
Working ConditionsRelative HumidityBelow 85% (Non Condensation)Below 85% (Non Condensation)Below 85% (Non Condensation)
Working ConditionsSupply Voltage208V AC, 3 Ph, 60 Hz (or Custom)208V AC, 3 Ph, 60 Hz (or Custom)208V AC, 3 Ph, 60 Hz (or Custom)
Dimensions & WeightDimensions (L x W x W)6000 mm x 1100 mm x 1500 mm6000 mm x 1100 mm x 1500 mm6000 mm x 1100 mm x 1500 mm
Dimensions & WeightWeight2000 kg2100 kg2100 kg

LMD-240 Series for Large Bags

LENIS LMD-240 Series High Performance Horizontal Form Fill & Seal HFFS Machines
LENIS LMD-240 Series High Performance Horizontal Form Fill & Seal HFFS Machines
Parameter GroupParametersLMDS-240LMDSZ-240LMDSC-240
Packaging ParametersPouch TypeDoy Pack, Flat PouchDoy Pack, Flat Pouch with Zipper Pouch with Spout
Packaging ParametersPacking MaterialLaminated FilmLaminated FilmLaminated Film
Packaging ParametersMin Pouch Size100 mm x 120 mm100 mm x 120 mm100 mm x 120 mm
Packaging ParametersMax Pouch Size240 mm x 320 mm 240 mm x 320 mm240 mm x 320 mm
Packaging ParametersMax Volume1500 ml1500 ml1500 ml
Packaging ParametersMax Packing Speed40 ~ 60 bags/min40 ~ 60 bags/min40 ~ 60 bags/min
Packaging ParametersNumber of Filling Stations222
Machine FunctionStandardDate Printing, Output ConveyorDate Printing, Output ConveyorDate Printing, Output Conveyor
Machine FunctionOptionalNo-bag-no-fill, Ascetic Packing, Anti-static, CIP, Anti-Drooping FillingNo-bag-no-fill, Ascetic Packing, Anti-static, CIP, Anti-Drooping FillingNo-bag-no-fill, Ascetic Packing, Anti-static, CIP, Anti-Drooping Filling
Working ConditionsPower Consumption10 kW11 kW11 kW
Working ConditionsAir Consumption400 NL/min400 NL/min400 NL/min
Working ConditionsAmbient Temperature-10C ~ 55 C -10C ~ 55 C -10C ~ 55 C
Working ConditionsRelative HumidityBelow 85% (Non Condensation)Below 85% (Non Condensation)Below 85% (Non Condensation)
Working ConditionsSupply Voltage208V AC, 3 Ph, 60 Hz (or Custom)208V AC, 3 Ph, 60 Hz (or Custom)208V AC, 3 Ph, 60 Hz (or Custom)
Dimensions & WeightDimensions (L x W x W)7900 mm x 1250 mm x 1550 mm8700 mm x 1250 mm x 1550 mm8700 mm x 1250 mm x 1550 mm
Dimensions & WeightWeight2600 kg2800 kg2800 kg

LMDD-280 Series (High Speed Duplex Models)

LENIS LMDD-280 Series High Performance Horizontal Form Fill & Seal HFFS Machines
Parameter GroupParametersLMDDS-280LMDDSZ-280LMDDSC-280
Packaging ParametersPouch TypeDoy Pack, Flat PouchDoy Pack, Flat Pouch with Zipper Pouch with Spout
Packaging ParametersPacking MaterialLaminated FilmLaminated FilmLaminated Film
Packaging ParametersMin Pouch Size90 mm x 110 mm90 mm x 110 mm90 mm x 110 mm
Packaging ParametersMax Pouch Size140 mm x 250 mm 140 mm x 250 mm 140 mm x 250 mm
Packaging ParametersMax Volume600 ml600 ml600 ml
Packaging ParametersMax Packing Speed90 ~ 120 bags/min90 ~ 120 bags/min90 ~ 120 bags/min
Packaging ParametersNumber of Filling Stations222
Machine FunctionStandardDate Printing, Output ConveyorDate Printing, Output ConveyorDate Printing, Output Conveyor
Machine FunctionOptionalNo-bag-no-fill, Ascetic Packing, Anti-static, CIP, Anti-Drooping FillingNo-bag-no-fill, Ascetic Packing, Anti-static, CIP, Anti-Drooping FillingNo-bag-no-fill, Ascetic Packing, Anti-static, CIP, Anti-Drooping Filling
Working ConditionsPower Consumption13.5 kW15.5 kW15.5 kW
Working ConditionsAir Consumption400 NL/min400 NL/min400 NL/min
Working ConditionsAmbient Temperature-10C ~ 55 C -10C ~ 55 C -10C ~ 55 C
Working ConditionsRelative HumidityBelow 85% (Non Condensation)Below 85% (Non Condensation)Below 85% (Non Condensation)
Working ConditionsSupply Voltage208V AC, 3 Ph, 60 Hz (or Custom)208V AC, 3 Ph, 60 Hz (or Custom)208V AC, 3 Ph, 60 Hz (or Custom)
Dimensions & WeightDimensions (L x W x W)9220 mm x 1210 mm x 1500 mm10120 mm x 1210 mm x 1500 mm10120 mm x 1210 mm x 1500 mm
Dimensions & WeightWeight3000 kg3200 kg3200 kg

Details

LMD-180 Series for Small Bags
LMD-240 Series for Large Bags
LMDD-280 Series (High Speed Duplex Models)
LMD-180 Series for Small Bags
LMDS-180: Designed to produce several pouch types, either in Doypack pouch (Stand-up pouch) or flat pouch from a roll of film.
 
LMDSZ-180: Equipped with zipper function based on LMDS-180 machine. The zip-lock pouches are stable and with good finishing and appearance.
 
LMDSZ-180: Equipped with spout & cap function based on LMDS-180 machine. It guarantees perfect spout sealing without product leakage. It can make pouches of up to 1000 ml filling capacity and achieve high production output of 50-60 ppm. Different shapes of pouches would be optional. The machine is of robust design with excellent performance features and equipped with very advanced technology and mechanics. Designed for ease of accessibility to all the mechanisms and incorporated automatic control and adjustment systems. The machine fulfills strict hygiene and safety standards and qualifies in packaging various types of products such as granules, powder, liquid, blocks, cream, paste, etc. depending on different filling devices attached.
LMD-240 Series for Large Bags
LMDS-240: Large model machine and designed to produce large size bags of several pouch types, either in Doypack pouch (stand-up pouch) or flat pouch from reel.
 
LMDSZ-240: Large model machine and equipped with zipper function based on LMDS-240 machine. The zip-lock pouches are stable and with good finishing and appearance.
 
LMDSZ-240: Large model machine and equipped with spout & cap function based on LMDS-240 machine. It guarantees perfect spout sealing without product leakage. It can make pouches of up to 1500 ml filling capacity and achieve high production output of 50-60 ppm. Different shapes of pouches would be optional. The machine is of robust design with excellent performance features and equipped with very advanced technology and mechanics. Designed for ease of accessibility to all the mechanisms and incorporated automatic control and adjustment systems. The machine fulfills strict hygiene and safety standards and qualifies in packaging various types of products such as granules, powder, liquid, blocks, cream, paste, etc. depending on different filling devices attached.
LMDD-280 Series (High Speed Duplex Models)
LMDDS-280: Designed in the duplex mode for high-speed output, which produces several pouch types, either in Doypack pouch (stand-up pouch) or flat pouch from a roll of film.
 
LMDDSZ-280: Equipped with zipper function based on LMDDS-280 machine. The zip-lock pouches are stable and with good finishing and appearance.
 
LMDDSC-280: Equipped with spout and cap function based on LMDDS-280 machine. It guarantees perfect spout sealing without product leakage. If can make pouches of up to 600ml filling capacity and achieves high production output of 100-120 ppm. Different shapes of pouches would be optional. The machine is of robust design with excellent performance features and fitted with very advanced technology and mechanics. Designed for ease of accessibility to all the mechanisms and incorporated automatic control and adjustment systems. The machine fulfills strict hygiene and safety standards and qualifies in packaging various types of products such as granules, powder, liquid, block, cream, paste, etc. depending on different filling devices attached.

Bag Types & Shapes

hffs-horizontal-form-fill-seal-doypack-pouch-packaging-machine

Packaging Steps

LMD-180 Series for Small Bags
LMD-240 Series for Large Bags
LMDD-280 Series (High Speed Duplex Models)
LMD-180 Series for Small Bags

hffs-horizontal-form-fill-seal-doypack-pouch-packaging-machine

hffs-horizontal-form-fill-seal-doypack-pouch-packaging-machine

hffs-horizontal-form-fill-seal-doypack-pouch-packaging-machine

LMD-240 Series for Large Bags

hffs-horizontal-form-fill-seal-doypack-pouch-packaging-machine

hffs-horizontal-form-fill-seal-doypack-pouch-packaging-machine

hffs-horizontal-form-fill-seal-doypack-pouch-packaging-machine

LMDD-280 Series (High Speed Duplex Models)

HFFS-duplex-doypack-pouch-packaging-machine-process

Types of Fillers

HFFS-filling-devices-auger-multi-head-weigher-piston-pump-fillers

Warranty

All the parts of these machines are under Two-Year Warranty for defects from the manufacturer. Consumable and easily broken parts are not under warranty. Any other defect caused by human error, mishandling, wear-and-tear & any foreseeable conditions will not be covered by this warranty. All electronic parts and component can be guaranteed by original part’s manufacturer or LENIS.

Service & Support

LENIS offers three tiers of service & support to its customers as follows:

  1. Advanced Remote Online Troubleshooting Feature (through internet connectivity saving money and time for the clients. The machine contains a camera to help remote diagnostics and troubleshooting with the help of a resident engineer/technician present near the machine) 
  2. Through Servicing & Maintenance Partners Near You
  3. Direct In-Person Troubleshooting from Our Main Servicing & Maintenance Team

Our aim and vision are to provide sales and service around the world. LENIS offers competitive pricing of the provided solutions through an online marketing strategy to keep the prices of the solution competitive and collaborate with servicing and maintenance partners all over North America and around the world to offer the best services to the valued customers. We are committed to providing online troubleshooting of the machines in the first place and also provide maintenance service through our partners near you.

LENIS machines use standard components and we avoid proprietary components as much as possible to ensure that servicing and maintenance of the machine become simple and easy. Because of the simplicity and openness of our designs, our partners near you will be able to assist you at the time when online troubleshooting becomes ineffective. In extreme cases, our main servicing and maintenance team can visit your machines in-person.

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